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Building Solutions

At Raman Udyog, we go beyond manufacturing — we deliver end-to-end powder coating solutions with precision, reliability, and efficiency. Our services are tailored to meet the technical, operational, and commercial needs of OEMs, job coaters, and manufacturing units.

in house
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Powder Coating Job Work (In-House)

We offer batch and volume powder coating job work executed in-house using industrial-grade electrostatic systems, trained operators, and quality-controlled processes. Our facility is optimized for throughput, finish consistency, and minimal rejection rates.

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Technical Capabilities:

  • Coating Thickness Control: ±10 µm (standard range: 60–120 µm)

  • Part Handling Capacity: Upto 2500 mm length × 1000 mm height

  • Daily Output Capacity: ~800–1,000 parts/day (variable by part geometry)

  • Color Changeover: <15 minutes using quick-swap hopper system

  • Finish Types Supported: Glossy, matte, texture, metallic (RAL chart compliant)

  • Pre-treatment Options: Alkaline degreasing, phosphating (on request)

  • Powder Recovery Efficiency: 80–90% with cyclone and secondary filters

  • Rejection Rate: Maintained under 1.5% through multi-stage QC checks

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Typical Components Coated:

  • CRCA electrical enclosures and control panels

  • Sheet-metal cabinets, frames, and brackets

  • MS/Aluminum appliance shells and modular furniture

  • Powder-coated trays, cable ducts, solar frames, machine guards

plant setup

Plant Setup & Process Consulting

We provide turnkey consulting services for powder coating plant setup, layout engineering, and process optimization. Whether you're building a new coating line or upgrading an existing one, we help you reduce cost, increase throughput, and meet technical compliance standards.

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Scope of Consulting:

  • Plant Layout Design: Optimized for material flow, coating logic, and energy use

  • Equipment Selection: Ovens, spray booths, recovery systems, automation paths

  • Utility Mapping: Airflow, exhaust, powder recovery, curing profiles

  • Process Engineering: Coating window definition (temp, dwell time, thickness)

  • Operational Cost Optimization: Reduced powder usage, manpower, and energy

  • Cycle Time Reduction: Through conveyor design and zone-level batching

  • Training & SOP Documentation: For operators, supervisors, and QC teams

  • Commissioning Support: On-site or remote with handover checklist

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Measurable Benefits:

  • 20–30% reduction in coating cost per part (post-optimization)

  • Up to 40% increase in line productivity with layout reengineering

  • Consistent finish quality with defined coating parameters

  • Improved powder-to-part transfer efficiency

AMC

AMC & Technical Support Services

Our Annual Maintenance Contracts (AMC) and technical support packages are designed to maximize system uptime, improve equipment reliability, and minimize unscheduled downtime. Support includes preventive visits, breakdown handling, spares planning, and team refreshers.

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AMC Coverage:

  • Quarterly/Monthly Health Checks – Gun performance, oven calibration, airflow balance

  • Preventive Maintenance – Booth inspection, panel service, grounding checks

  • Breakdown Support – On-site (24–48 hr) or remote (<12 hr) response

  • Spare Parts Planning – Inventory guidance for critical components

  • Operator Refresher Training – 4–8 hrs annually included

  • Performance Logs – Reports shared post-service with improvement points

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Key Metrices:

  • Targeted Equipment Uptime: >95%

  • Unplanned Downtime Reduction: Up to 40%

  • Response Time (Remote): <12 hours

  • Resolution Time (On-site): <48 hours for critical issues

  • Coverage Options: All Raman Udyog systems and compatible third-party machines

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